Compressed sponges manufacturing

Foam Spirit helps partners in more than 30 countries and regions find sponge solutions.

Our deep processing services for cellulose sponges are the most comprehensive on the Chinese market, and we can make custom compressed sponges for facials, skin care, cleaning, promotion, etc.

Feel free to contact us directly if you have any cellulose compressed sponge manufacturing problems.

Custom raw foam is available

Color, pore size, density, toughness, etc., of cellulose sponges have never been standardized. You can re-customize the original cellulose sponge block to create an extremely interesting finished sponge.

Suppose you’re in the facial and skincare business, and most sellers sell white or pink cellulose sponges. How about black compressed sponges?

With Foam Spirit, you might have an opportunity no other company can offer, one unlike any of your competitors.

Supply semi-finished sheets to overseas suppliers

The majority of suppliers and downstream manufacturers in North America and Europe don’t have the full range of cellulose compressed sponge manufacturing processes, so they have to purchase semi-finished materials from downstream companies or foam makers.

You can count on us for semifinished compressed sponges with high compression ratios and high expansion recovery rates. We offer better sealed packaging for exported compressed sponges so moisture and mold don’t get in.

Diecut only and tooling refundable

For rapid mass production of compressed sponges in various shapes, diecut is the most common manufacturing method. Slitting the compressed sponge sheets into multiple shapes at Foam Spirit is achieved by using die-cut moulds and a special punching machine.

There are a lot of compressed sponge manufacturers in the US who charge hundreds to thousands of dollars for tooling, and there are no refunds, so there is a lot of unnecessary upfront investment.

Foam Spirit is a China compressed sponges manufacturer that makes it easy. Depending on the final product size you provide, we’ll determine the best price (usually $30, rarely over $100), and we’ll refund the mold charge once the volume reaches a certain level.

Eco Digital Printing

A printed compressed sponge is a compressed sponge product that has a printed pattern or text on its surface. It combines the sponge’s rapid expansion with the characteristics of an impressive item, making it an eco-friendly and rare promotional item.

Imprinted flat dehydrated sponges are always screen-printed or laser-printed with water-soluble inks.To help your customers receive a “WOW” experience, Foam Spirit prints its imprinted pop up sponges with high quality, environmentally friendly inks.

Biocide Free Sponges

Cellulose sponges are the most absorbent of all natural sponges, so they’re usually used for water-based cleaning. There have been a lot of uses for it over the last decade, like emergency hemostasis, food packaging, and microbial culture.

99% of commercially available cellulose sponge sheets cannot be used directly in these areas because they come out of the package moisturizing and disinfecting.

Having deep relationships with raw material manufacturers, Foam Spirit is the top compressed sheet manufacturer in China and the only biocide-free sponge supplier. We manufacture biocide-free cellulose sponge blocks quickly with low order quantities, then convert them into compressed sponges. Unlike other international suppliers, we don’t need post-purification or rinsing processes.

Private Label Manufacturing

There is a steady group of consumers who buy compressed sponges in consumer markets like beauty, household cleaning, and crafts. Compared to high tech, it has a higher reorder rate and has more consistent quality, so it’s good for retail.

Foam Spirit provides you with low-cost and comprehensive OEM manufacturing services, and we’re already a supplier to Forbes 500 and top environmental groups.

These are some common ways to make custom compressed sponges. With our full production and processing capabilities, we can handle more materials and applications. If you need additional help, please feel free to contact us.